TBC 57 Online BOD COD TSS TOC Monitoring System | TOSHCON

    December 6, 2025 • RAJAT Aavad

    🌊 TOSHCON TBC 57: Advanced Online BOD, COD, TSS & TOC Monitoring System for Real-Time Water Quality Management

    ⚙️ Introduction

    Water quality monitoring has become a critical requirement for industries, municipalities, and environmental regulatory bodies. Today, sectors such as wastewater treatment, ETP/STP operations, industrial discharge monitoring, and river/waterbody management require continuous, accurate, and automated measurement of key pollution parameters.

    To meet these demanding needs, TOSHCON introduces the ONLINE BOD / COD / TSS / TOC Monitoring System – Model TBC 57, an advanced UV-Probe based solution designed for real-time water and effluent analysis.
    This cutting-edge system combines electronics, optics, mechanical engineering, and smart software algorithms to deliver high-precision, continuous water quality data without laboratory delay.

    🔬 1️⃣ What is the TBC 57 Online Monitoring System?

    The TBC 57 is a fully automated UV-Probe system capable of monitoring multiple wastewater parameters continuously. Instead of manual sampling and chemical-based analysis, this device uses optical technology to provide instant and accurate water quality readings.

    📌 It Monitors in Real Time:

    • BOD (Biological Oxygen Demand)

    • COD (Chemical Oxygen Demand)

    • TSS (Total Suspended Solids)

    • TOC (Total Organic Carbon)

    • SAC (Spectral Absorption Coefficient)

    By integrating these measurements, industries gain a complete overview of organic pollution levels and effluent quality.


    💡 2️⃣ Why UV-Probe Technology?

    Unlike traditional chemical testing, UV-Probe technology:

    ✔ Works without reagents (chemical-free operation)
    ✔ Delivers instant readings
    ✔ Requires minimal maintenance
    ✔ Reduces manpower and laboratory dependency
    ✔ Ensures consistent accuracy even in harsh environments

    Therefore, it is an ideal solution for continuous environmental monitoring where reliability and precision are essential.


    🧭 3️⃣ Key Features of the TBC 57 Monitoring System

    🔹 ✔ Real-Time Continuous Monitoring

    Provides live data, helping industries react instantly during process deviations or pollution spikes.

    🔹 ✔ Multi-Parameter Measurement

    A single system measures BOD, COD, TOC, and TSS simultaneously—reducing hardware cost and space.

    🔹 ✔ Rugged Stainless-Steel Sensor Design

    Engineered for durability in industrial environments and wastewater applications.

    🔹 ✔ Automatic Cleaning System

    The integrated auto-cleaning mechanism ensures sensor accuracy and reduces manual cleaning needs.

    🔹 ✔ Advanced Electronics & Optics

    Uses TOSHCON’s expertise in electronics, optics, and software to achieve repeatable, lab-grade measurement accuracy.

    🔹 ✔ SCADA/BMS/PLC Connectivity

    Supports industrial automation with digital outputs for centralized monitoring and reporting.

    🔹 ✔ Ideal for ETP/STP Compliance Monitoring

    Helps industries meet PCB/CPCB regulatory norms through continuous effluent quality reporting.


    🌍 4️⃣ Applications of the TBC 57 System

    The TBC 57 is trusted across multiple sectors for its precision and reliability:

    🏭 Industrial Use

    • Effluent Treatment Plants (ETP)

    • Sewage Treatment Plants (STP)

    • CETPs

    • Chemical & Pharmaceutical industries

    • Food & Beverage plants

    • Textile & Dyeing units

    🌊 Environmental Monitoring

    • River & lake pollution monitoring

    • Groundwater contamination studies

    • Smart city water management systems

    🚰 Utility & Municipal


    📈 5️⃣ Benefits of Using the TBC 57 System

    ✔ Ensures accurate, real-time water quality data
    ✔ Eliminates need for frequent manual sampling
    ✔ Helps industries achieve pollution control compliance
    ✔ Reduces operational costs and human error
    ✔ Suitable for both online and outdoor installations
    ✔ Long sensor life with low maintenance

    💡 Thanks to optical sensing technology, industries can detect pollution loads instantly—preventing fines, shutdowns, and environmental damage.

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    🏁 Conclusion

    The TOSHCON TBC 57 Online BOD/COD/TSS/TOC Monitoring System is a powerful, modern solution designed for industries and environmental agencies that require precision, automation, and reliability in water quality monitoring.
    With advanced UV-Probe technology, smart cleaning features, and multi-parameter measurement capability, the TBC 57 ensures complete visibility, regulatory compliance, and efficient water management.

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